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The Cooling System
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The purpose of the engine's cooling system is to remove excess heat from
the engine, to keep the engine operating at its most efficient
temperature, and to get the engine up to the correct temperature as soon
as possible after starting. Ideally, the cooling system keeps the engine
running at its most efficient temperature no matter what the operating
conditions are.
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As fuel is burned in the engine, about one-third of the energy in the
fuel is converted into power. Another third goes out the exhaust pipe
unused, and the remaining third becomes heat energy. A cooling system of some kind is necessary in any internal combustion
engine. If no cooling system were provided, parts would melt from the heat
of the burning fuel, and the pistons would expand so much they could not
move in the cylinders (called "seize").
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The cooling system of a water-cooled engine consists of: the engine's
water jacket, a thermostat, a water pump, a radiator and radiator cap, a
cooling fan (electric or belt-driven), hoses, the heater core, and usually
an expansion (overflow) tank.
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Fuel burning engines produce enormous amounts of heat; temperatures can
reach up to 4,000 degrees F when the air-fuel mixture burns. However,
normal operating temperature is about 2,000 degrees F. The cooling system
removes about one-third of the heat produced in the combustion chamber.
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The exhaust system takes away much of the heat, but parts of the engine,
such as the cylinder walls, pistons, and cylinder head, absorb large
amounts of the heat. If a part of the engine gets too hot, the oil film
fails to protect it. This lack of lubrication can ruin the engine.
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On the other hand, if an engine runs at too low a temperature, it is
inefficient, the oil gets dirty (adding wear and subtracting horsepower),
deposits form, and fuel mileage is poor-- not to mention exhaust
emissions! For these reasons, the cooling system is designed to stay out
of the action until the engine is warmed up.
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There are two types of cooling systems; liquid cooling and air cooling.
Most auto engines are cooled by the liquid type; air cooling is used more
frequently for airplanes, motorcycles and lawnmowers.
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Liquid cooled engines have passages for the liquid, or coolant, through
the cylinder block and head. The coolant has to have indirect contact with
such engine parts as the combustion chamber, the cylinder walls, and the
valve seats and guides. Running through the passages in the engine heats
the coolant (it absorbs the heat from the engine parts), and going through
the radiator cools it. After getting "cool" again in the
radiator, the coolant comes back through the engine. This business
continues as long as the engine is running, with the coolant absorbing and
removing the engine's heat, and the radiator cooling the coolant.
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A cooling system pressure tester is used to check the pressure in the
cooling system, which allows the mechanic to determine if the system has
any slow leaks. The leak can then be found and fixed before it causes a
major problem.
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The Thermostat
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Just like your body needs to warm up when you begin to exercise, your
car's engine needs to warm up when it starts its exercise. The thermostat provides control for your engine's warm-up period.
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The thermostat is located between the engine and the radiator. This
little temperature-sensitive spring valve stays closed during engine
warm-up. When the thermostat is closed, it prevents coolant from leaving
the engine and circulating through the radiator until the correct running
temperature is reached. The correct running temperature for most engines
is between 180 degrees F and 200 degrees F. When the right temperature is
reached, the spring valve opens, allowing coolant to circulate through the
radiator to be cooled-- almost like our bodies begin to perspire after
we've warmed-up.
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The temperature at which the thermostat is designed to open is called
its rating, and may be stamped on the body. The 180 Degrees F thermostat
begins to open at (you guessed it!) 180 Degrees F and is fully opened at
200 degrees F. Different engines use different temperature thermostats.
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Some high range thermostats maintain engine operating temperatures above
200 degrees F. This causes the engine to burn up more pollutants and aids
in emissions control. However the range for your thermostat depends on the
type of your engine, load requirements, weather, and other variables.
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Most thermostats are the "pellet" type; the name comes from
the wax pellet that expands as the engine coolant warms. The pellet's
expansion forces the valve open. Thermostats occasionally get "stuck
shut" which cuts off the cooling capacity of the radiator, at least
partially. This often occurs after an engine has overheated for some other
reason, such as when the water pump fails, or if a large coolant leak
develops. For this reason, car makers usually place the thermostat in an
accessible position.
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Depending on the air temperature, the engine should take from five to
fifteen minutes to warm up. If your engine takes a long time to warm up,
or if it always runs hot, you might need to test the thermostat. A
malfunctioning thermostat can cause excessive engine wear and waste fuel.
A good time to have your thermostat checked is just before summer or
winter.
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| Expansion (Overflow) Tank
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Several cooling systems make use of a clear plastic container, which is
connected to the overflow tube from the radiator. This container provides
extra storage space for the coolant when it expands and is called the
expansion, or overflow tank. It is also known as the coolant reservoir, or
overflow canister.
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As the engine heats up, the coolant inside it expands. Without the
expansion tank, the coolant would flow out of the overflow tube and be
lost from the cooling system onto the street. Instead, the coolant flows
into the expansion tank.
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Since a vacuum is created in the cooling system when the engine cools,
the vacuum causes some of the coolant in the expansion tube to be sucked
back into the system. Because a cooling system with an expansion tank is
virtually a closed system, the coolant can flow between the system and the
expansion tank as it expands and contracts. This way, no coolant is lost
if the system is functioning properly.
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Another function of the expansion tank is to remove air bubbles from the
cooling system. Coolant without air-bubbles is much more efficient than
coolant with air bubbles, because it absorbs heat much faster.
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The advantage of the expansion tank is that while the level of coolant
contained in it rises and falls, the radiator is always full.
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Older cars can easily be fitted with expansion tanks, simply by mounting
the tank near the radiator, connecting it to the overflow tube, and
replacing the radiator cap.
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| Radiator Cap (Pressure Cap)
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The radiator cap acts as more than just a "lid" for your
radiator; it keeps your engine cool by sealing and pressurizing the
coolant inside it.
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What makes the radiator cap special is that it is designed to hold the
coolant in your radiator under a predetermined amount of pressure. If the
coolant was not kept under pressure, it would start to boil, and soon you
would have boiled all of your coolant away.
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However, the radiator (or pressure) cap prevents this from happening by
exerting enough pressure to keep the coolant from boiling. Normally, water
(coolant) boils at 212 degrees F, but if the pressure is increased, the
boiling temperature is also increased. Since the boiling point goes up
when the pressure goes up, the coolant can be safely heated to a
temperature above 212 degrees F without boiling.
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What makes this important is that the higher the temperature of the
coolant is, the greater the temperature gap between it and the air
temperature is. This is the principle that causes the cooling system to
work; the hotter the coolant is, the faster the heat in it moves to the
radiator and the air passing by. So, a cooling system under pressure takes
heat away from the engine faster, which makes it more efficient.
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If your cooling system is under too much pressure, it can "blow its
top"! To prevent this, the radiator cap has a pressure relief valve.
The valve has a preset rating that allows it to take just up to a certain
amount of pressure. When you turn the cap on the filler neck of the
radiator, you seal the upper and lower sealing surfaces of the filler
neck. The pressure relief valve spring is compressed against the lower
seal when you lock the cap.
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The radiator filler neck has an overflow tube right between the two
sealing surfaces. If the pressure in the cooling system exceeds the preset
rating of your cap, its pressure relief valve allows the lower seal to be
lifted from its seat. Then the excess pressure (coolant, air) can squish
through the overflow tube to the ground or the coolant reservoir.
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Once enough pressure has been released (the caps preset rating), the
pressure relief valve is again closed by the spring.
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The pressure cap can be tested with a cooling system pressure tester,
using an adapter, to make certain that it is living up to its pressure
rating. It should be replaced if it fails the test.
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Note: Most radiator pressure caps are not meant to be removed. Coolant
should always be added through the expansion (overflow) tank. NEVER REMOVE
THE RADIATOR CAP FROM A HOT ENGINE. REMOVING THE PRESSURE CAN CAUSE STEAM
TO SHOOT OUT AND SERIOUSLY BURN YOU.
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| Cooling Fans
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The reason the coolant goes into the radiator is to allow air to pass
through it and cool the coolant. When you are driving fast enough, the air
rushes through the grille of the car and passes through the radiator core.
If you aren't driving fast enough to push air through the radiator, then
the fan will pull the air through.
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The fan improves cooling when you are driving at slow speeds, or if the
engine is idling. It is usually mounted on the water pump shaft, and is
turned by the same belt that drives the water pump and the alternator,
although it can be mounted as an independent unit. Most independently
mounted fans are electric.
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| Belt Powered Fans
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The fan's activity is not always necessary, and it takes power from the
engine to spin. For this reason a thermostatic control, or fan clutch, is
often used to reduce drive torque when it isn't needed (variable-speed
fan). A different type of fan uses centrifugal force to move its flexible
plastic blades, by flattening them when the engine rpm is high
(flexible-blade fan). The less angle the blades have, the less power they
use. The idea of these units is to save horsepower and reduce the noise
the fan makes.
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A fan can have from four to six blades to suck the air through the
radiator. Often the radiator has a shroud for the fan to keep it from
recirculating the same hot air that has collected behind the radiator.
Many fans have irregularly spaced blades to reduce resonant noise.
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| Electric Fans
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Front-wheel drive engines mounted transversely usually use electric fans
to cool the engine. The radiator is located in the usual place, but an
electric motor drives the fan. A thermostatic switch is used to turn the
fan on and off at predetermined temperature settings, which it senses. The
exception to this is air conditioning. If you turn on the air conditioner,
you bypass the thermostatic switch, and the fan runs continuously. If you
turn off the air conditioner, the thermostatic switch is re-activated, and
goes back to turning the fan on and off, according to its instructions.
Many cars have one electric fan for normal cooling and a separate one just
for when the air conditioner is on.
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There are some really nice features about the electric fan. The nicest
feature is that you don't have to keep an eye on the treacherous old fan
belt -- there isn't one, so you don't have to worry about its health and
fitness. It's also quieter, and less of a power drain on the engine. They
also help your engine by continuing to cool it after it's turned off.
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| V-Belt (Fan Belt)
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The fan (drive) belt wedges neatly into the different pulley grooves.
The belt uses the tension and friction to turn the auxiliary devices.
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The fan belt is usually V-shaped, so it is also called a V-belt. The fan
belt friction comes from the sides of the belt and the sides of the pulley
grooves to transmit power from one pulley to the other through the belt.
Since the sides of the belt are used for transmission of power, the sides
have very large surface areas. The reason that the belt does not slip is
because of the wedging action of the belt as it curves into the pulley
grooves.
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Because your belts are so essential to so many parts of your engine, it
is a very good idea to periodically check their condition. Check for
cracking, splitting, or fraying, especially before summer. Also, check the
tightness of the belt and have it adjusted according to your owner's
manual specifications. Belts have a tendency to loosen with use. On the
other hand, you don't want the belt to be too tight, or it will put too
much pressure on the accessory bearings and cause them to die an early
death. If a belt is over three years old, have it replaced even if it
looks good.
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| Radiator Shroud
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If the fan that pulls air through the radiator core to cool the engine
coolant is too far back, it will end up recirculating the same hot air
that has collected behind the radiator. For this reason, the radiator
often has a shroud.
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The radiator shroud prevents the recirculation of air around the fan. It
is usually a plastic hood that encloses the fan to guide the air through
the core, and stop it from coming back around and through the fan again.
It also protects you from the fan blades!
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| Radiator Hoses
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Hoses are used to connect the engine and the water pump to the radiator.
Radiator hoses are made of flexible rubber; size varies depending upon the
type of engine. Smaller hoses run to the heater core, these are known as
(you guessed it) heater hoses.
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Three types of hoses are; the common hose, the molded or shaped hose,
and the accordion type hose. All of these hoses may have spiral wire in
their construction. Spiral wire can be molded or inserted into the hoses,
in the required shape, when the hose is constructed.
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The common hose is straight and cannot take much bending before
collapsing. It is made of rubber with fabric reinforcement.
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Molded or shaped hoses are the same as the common hose with one
exception. They will not collapse when bent, because all of the bends that
they need are already molded into them.
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Accordion type hoses not only put up with all kinds of severe bending,
but they also absorb some of the vibration between the engine and the
radiator.
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| Water (Coolant) Jackets
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When our bodies feel cold, we put on a jacket. Our car engines wear
permanent jackets for the opposite reason-- to keep cool!
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The water jacket is a collection of passages within the block and head.
These passages let the coolant circulate around the "hot spots"
(valve seats and guides, cylinder walls, combustion chamber, etc.) in
order to cool them off.
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The engine block is actually manufactured in one piece with the water
jackets cast into the block and cylinder head. At normal operating
temperature, the water pump forces the coolant through the head gasket
openings and on into the water jackets in the cylinder head. It flows
around in there, cooling everything off by absorbing the heat. After doing
its thing, the coolant flows through the upper hose to the radiator where
it releases the heat. Then, the water pump sends it back down into the
engine's water jackets to continue the cooling process.
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On the sides of the engine are "freeze" or
"expansion" plugs, which are sheet metal plugs pressed into a
series of holes in the block. These are designed to hold the pressure of
the cooling system, but to pop out if the coolant in the block ever
freezes.
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| The Heater Core
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The heater core is a smaller version of the radiator that is used to
keep your toes warm when it's cold outside.
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The heater core is mounted under the dash board. Some of the hot coolant
is routed through this little radiator, by more hoses. A small electric
fan is also mounted there especially for the purpose of directing the heat
inside the car. To turn this fan on, you use a switch called
"fan" or "blower," located on your control panel. The
principle is exactly the same as the one used in the radiator for your
engine, except that the heat is released inside the car instead of
outside. Most engines use the heater core to warm the air coming from the
air conditioner if the dash setting is not on "cold". More
efficient designs don't do this because it makes the engine work harder
than it has to. They cycle the compressor on and off to lessen the cooling
output.
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If your car is running hot, turning the heater on will help to reduce
the heat in the engine. Unfortunately, most cars don't overheat in the
winter.
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| The Fan Clutch
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The fan clutch is a small fluid coupling with a thermostatic device that
controls a variable-speed fan. The fan clutch ensures that the fan will
rotate at just the right speed to keep the engine from overheating, and
reduces drive to the fan when it is no longer needed.
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The fan clutch has a fluid coupling partly filled with silicone oil
designed for just that purpose. If the temperature of the air passing
through the radiator rises, the heat alerts a bimetal coil spring to
"uncoil" or expand. When it expands, it allows just a little
more oil to enter the fluid coupling, so the fluid coupling starts to
rotate the fan. If the air coming through the radiator is cool, the
opposite happens; the coil spring contracts, the oil leaves the fluid
coupling and the fan slows. Slowing the fan when it is not needed reduces
fuel consumption, makes less noise and saves engine power.
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Sometimes a flat bimetal strip spring is used instead of a coil spring;
it bows out and in when the temperature rises and drops, letting oil in
and out of the fluid coupling.
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| Freeze Plugs (Expansion Plugs)
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Freeze plugs (also called "blind" or "expansion
core" plugs) are small steel plugs used to seal the holes in the
engine block and head made in casting. They expand and flatten as they are
driven into place, and make a tight seal. These are designed to hold the
pressure of the cooling system, but to pop out if the coolant in the block
ever freezes.
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If you have a leak in your cooling system, freeze plugs are one of the
areas to have checked.
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| Temperature Sending Units
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Since it is critical for you to keep an eye on the temperature of the
coolant in your cooling system at all times, your car will have either a
gauge or a warning light located on the instrument panel or dashboard (see
temperature gauge). The question is, how does the information about your
coolant get to the gauge? It gets there, or is sent by the temperature
sending unit.
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The temperature sending unit is a device that is placed so that it can
determine the temperature of the engine coolant. Simply put, its
resistance to electricity changes with increases and decreases in the
temperature of the coolant. The electric resistance changes control the
movement of the indicator needle on the temperature gauge. If you have an
indicator light, or lights, these changes will cause the bulb to be
connected to the battery if the temperature of your coolant gets too high.
If this happens, the light goes on.
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There are two types of sending units. One type uses a Bourdon tube
instrument, a capillary tube filled with a special gas, and a capsule, or
bulb. The other type uses an electric sender receiver.
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The Bourdon tube type works by having one end of the tube attached to
the gauge fitting, and the free end fastened to the needle indicator. A
Bourdon tube is a round, hollow metal tube. Putting pressure on the hollow
end causes it to try to straighten, so that the other end moves the needle
on the gauge. Because it is placed in an engine water jacket, the pressure
from the coolant temperature causes it to move, which, in turn forces the
other end to move the gauge needle. When the coolant cools, the lack of
pressure allows the needle to swing back to cold on the gauge.
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The electric sender receiver type has a bimetal thermostat in the
dashboard. This thermostat is linked to the gauge needle, so that when the
engine gets warmer and passes more current, the thermostat, getting hotter
itself, bends. When the thermostat bends, it moves the gauge needle, which
indicates that the coolant temperature is rising. As it cools off, the
thermostat "unbends" again, and the needle drops back to the
cold indicator.
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| The Temperature Gauge
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Some cars have temperature gauges, and some have indicator lights. The
purpose of these temperature viewing devices is one of extreme importance
to you while operating your vehicle, because you need to monitor the
temperature of your coolant at all times.
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The temperature gauge, or indicator light, is installed on the dash or
control panel of your car. If this light comes on, it indicates that
something has gone terribly wrong in your engine.
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A temperature gauge gives you more of a complete picture. It gradually
moves from "Cold", when you start your engine, up toward the
"Hot" indicator. Usually this type of gauge will have some type
of marking (like RED) to show you when you are approaching the danger
zone. When your engine is happy, it will usually move up to (and stay put)
somewhere in the middle. If it advances into the "red" zone,
STOP and let it cool down. Give the engine a rest for half an hour with
the hood up. DON'T REMOVE THE RADIATOR CAP UNTIL THE ENGINE COOLS OFF.
Don't pour water over the engine, this can crack the block. When the
engine has cooled off, check the water level, start the engine, then fill
it up with water or antifreeze. When you get to a service station, have
the problem fixed as soon as possible.
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Temperature increase can sometimes indicate problems not directly
involved with the cooling system.
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Some vehicles have indicator lights instead of gauges. These are more
difficult to monitor, since nothing much happens until there is a problem.
Indicator lights are located in the control panel or dashboard. Some cars
have a "Cold" indicator light. This will go on when you start
the car, and go out when normal operating temperature has been reached.
The "Hot" light goes on when the car is overheating. This light
is designed to light up at 5 to 10 degrees F below the coolant's boiling
point. This light tells you to STOP before the engine is damaged, let it
cool down, and have the problem discovered and fixed.
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Indicator lights have one other feature, called "prove-out."
This means that when you turn the key in the ignition switch, the lights
should go on for just a moment to "prove" that they are
functioning, and that the bulbs haven't burned out. It is very important
for you glance at them each time you start your car to make sure that they
are in working order. Suppose your "Hot" indicator light bulb
has burned out. If your engine is overheating, it won't be able to tell
you. As a result, you'll go driving on your merry way to engine damage
city without a clue. Your first clue will be a "knocking" or
"pinging" sound during acceleration, and at that point, it's
usually too late to prevent serious damage.
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| Oil Coolers
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Engine oil gets quite hot as it removes heat from the cylinder walls,
pistons, and other engine parts, so we need to have a way to cool the oil
off. Usually this happens when the airstream passes over the oil pan.
Also, the cooling system is doing its job of keeping the engine
temperature down so that the oil doesn't have too much to contend with.
Routinely, the oil loses some heat as it goes through the oil filter and
also as the whole engine gives off heat. For all of these reasons, it's
unusual for the oil to become overheated.
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However, there are some situations when special equipment needs to be
added to keep the oil temperature down. Heavy duty engines, and normal
duty engines that are carrying heavy loads are often equipped with oil
coolers. Also, almost all air-cooled engines have oil coolers.
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There are several types of oil coolers. One type fits between the oil
filter and engine block. It's a compartment passageway made up of thin
disks. The oil is forced through this passage, where engine coolant
circulates around it, and cools it off.
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A different type of oil cooler "borrows" a small section of
the coolant radiator and gets cooled off the same way as the coolant does;
forced air from the grille and the fan.
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| Transmission Fluid Cooler
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As it is possible for the transmission fluid in automatic transmissions
to overheat, causing reduction in performance and transmission damage, a
transmission fluid cooler is a must. Manual transmissions (with the
exception of racing car type vehicles) do not generally need transmission
fluid coolers.
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The transmission fluid cooler is either a "borrowed" section
of the engine's coolant radiator, or a separately mounted little tube with
fins. The fluid is forced to flow through one of these arrangements, and
consequently, cooled.
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| Tube Type Transmission Fluid Cooler
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The tube type of transmission fluid cooler is usually located in the
radiator's end cap. Because of its location it is immersed in and cooled
by the engine's coolant. Then, when the transmission fluid passes through
it, the fluid is cooled. Two metal tubes, called the transmission cooler
lines, are attached to the outlet tank of the radiator and carry the fluid
between the transmission and the fluid cooler.
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| Auxiliary Transmission Fluid Cooler
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Vehicles that are factory equipped with packages for towing often also
come equipped with an auxiliary fluid cooler. This cooler is mounted in
front of the radiator and connected with the trans- mission. The auxiliary
cooler is like a small engine coolant radiator.
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Both types of transmission fluid coolers ask the engine cooling system
to do a bigger job; the tube type transfers the heat to the coolant. The
auxiliary type, since it is mounted in front of the radiator, warms the
air before it passes through the radiator.
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| Radiator
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The radiator is a device designed to dissipate the heat which the coolant
has absorbed from the engine. It is constructed to hold a large amount of
water in tubes or passages which provide a large area in contact with the
atmosphere. It usually consists of a radiator core, with its water-carrying
tubes and large cooling area, which are connected to a receiving tank (end
cap) at the top and to a dispensing tank at the bottom. Side flow radiators
have their "end caps" on the sides, which allows a lower hood line.
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In operation, water is pumped from the engine to the top (receiving)
tank, where it spreads over the tops of the tubes. As the water passes
down through the tubes, it loses its heat to the airstream which passes
around the outside of the tubes. To help spread the heated water over the
top of all the tubes, a baffle plate is often placed in the upper tank,
directly under the inlet hose from the engine.
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Sooner or later, almost everyone has to deal with an overheating car.
Since water is readily available, it is not beyond the ability of most
people to add some to their radiator if it's low. BUT PRECAUTIONS MUST BE
TAKEN OR SERIOUS BURNS CAN RESULT. Here are a few pointers for dealing
with an overheated radiator:
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Turn off the A/C. If the car is not seriously overheating, this will
reduce the engine's temperature. The AC evaporator is located in front
of the radiator, and it adds heat to the air going to your engine. The
hotter the incoming air is, the less efficient the radiator will be.
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Turn on your heater (set on highest temperature setting, with blower
on highest setting). This will be uncomfortable for you, but it will
cool the engine by transferring the heat to the air. Roll down the
windows, and remember how 'hot' you'll get if your engine needs
replacement!
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If you're stuck in traffic, pull over and stop. Unless you're
moving, very little cool air reaches the radiator. Open the hood and
let the engine cool off. This takes time, so be patient. Use the time
to go get a jug of water or antifreeze.
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Check the overflow tank coolant level. If it's empty, the radiator
is probably low on coolant.
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Check the pressure of the system by wrapping a cloth around the
upper radiator hose and squeezing it. If it's still under pressure
(hot) it will not squeeze easily. Wait until it does.
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If the coolant is low, start the engine, and slowly add the water or
coolant necessary to fill it up. THE ENGINE MUST BE RUNNING. ADDING
COOLANT TO A WARM ENGINE CAN CRACK THE BLOCK. By running the engine,
the coolant keeps moving and reduces the chances of this type of
damage occurring.
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| Water Pump
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Water pumps come in many designs, but most include a rotating
impeller, which forces the coolant through the engine block. In most
rear wheel drive cars, the fan is installed on the end of the water
pump shaft. Many water pumps have a spring-loaded seal to avoid
leakage of water around the pump shaft. Modern pumps are fitted with
pre-packed ball bearings, which are sealed at each end to eliminate
the need for lubrication.
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Impeller type water pumps must turn rapidly to be efficient, and
worn or loose drive belts can permit slippage which is not easily
detected.
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| Coolant Bypass
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The bypass hose allows coolant to recirculate within the engine,
without passing through the radiator, as it does when the engine is
warmed up and the thermostat opens. The bypass hose connects the
thermostat housing and the water pump. The water enters the bypass
tube through the bypass valve, when such a valve is fitted.
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The bypass valve is sometimes operated thermostatically; it closes
off the bypass hose when a certain temperature is reached. This
increases the circulation of the coolant within the engine. Many cars
don't need a bypass valve, because there is plenty of coolant going
through the radiator hoses due to the thermostat.
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Coolant (Antifreeze)
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Coolant (antifreeze) is a complex chemical liquid that allows the
engine to run at higher and lower temperatures than plain water would
otherwise allow. It helps prevent freezing in cold climates, so that
cars can operate in sub zero temperatures, and boils at a higher
temperature than water. This gives the car more flexibility in
accommodating temperature ranges. It also serves to lubricate the
water pump as it flows through. Some antifreeze compounds are
specially formulated for aluminum radiators. Coolant is supposed to be
kept somewhere between 20 and 60 percent of the mixture in your car,
depending on the car and climactic conditions. Too strong of an
antifreeze mixture can cause leaks in your car's cooling system.
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Coolant is extremely poisonous and should never be poured out on the
ground. Animals are very attracted to it's sweet smell and drink it.
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This will kill them. Keep antifreeze in a safe place, where young
children will not have access to it; it is poisonous to them as well
as animals.
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| Heat Transfer
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When air passes over an object, it can accumulate heat energy or
deposit heat on the object. This is thermal convection in action. The
radiator is designed to transfer the coolant's heat energy to the air.
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As air passes through the radiator,
the heat in the coolant actually passes through the metal and is
absorbed by the air. When the air reaches the far side of the radiator,
it is at a greater temperature and the coolant is at a lower temperature
because it dissipated its heat into the air. The same principle is at
work within the transmission cooler of a radiator, if the car has an
automatic transmission. The transmission fluid flowing through the
cooler gives off it's heat to the coolant within the radiator, which
then gives off it's heat to the air flowing through the radiator.
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Disc brakes and various other parts
which need cooling dissipate heat directly into the air without using
water. Some types of cars, such as Volkswagens, use air cooled engines.
These eliminate the need for water by having more engine surface area
through the use of cast fins. These allow the air to pass over a large
surface area of the engine and thus transfer heat directly to the air.
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As your car travels down the road, the
air that passes through the radiator grille either exits through the
floor of the engine compartment, or it may pass out through the sides of
the car, through what are known as gills. These side vents allow the
air, which is compressed within the engine compartment to exit to an
area which is of relatively low pressure rather than trying to force it
under the car where there isn't as much room for it.
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Hose Clamps
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The clamps used to secure the ends of radiator hoses come in a
variety of designs. Most use a simple one piece design, which has no
adjustment when installed. The other major design uses a screw drive
to allow a wide size range and greater adjustability. These types are
better in some ways, but if they are over tightened, they can cut
through the hoses.
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